Midwestern Engineers, Inc. Plan Preview

NEW HEADWORKS BUILDING SCADA SYSTEM NOTES 1. THE CONTRACTOR SHALL UTILIZE THE OWNERS EXISTING SCADA SYSTEM INTEGRATOR BY CONTACTING NATHEN BURKHART OF TORIC ENGINEERING AT 317- 718 - 1800 FOR SCOPE AND ANY QUESTIONS PRIOR TO BID. THE PROPOSED SCADA CONTROL PANEL SHALL INCLUDE, BUT NOT LIMITED TO, THE FOLLOWING: A. ALLEN BRADLEY COMPACT L OGIX PLC w/ EXPANSION 1/0. OR EQUAL B. CONTROL RELAYS, AS NEEDED C. CONVENIENCE RECEPTACLE, 15 - AMP D. E - STOP PUSHBUTION, 3DMM E. ENCLOSURE, FREE- STANDING, TYPE 12, PAINTED STEEL F. INTRINSICALLY SAFE BARRIER, ANALOG, 2 - CHANNEL G. MAIN CIRCUIT BREAKER, 20- AMP H. MAPLE SYSTEMS TOUCHSCREEN, 15" I. MOTOR FUSE, 15 - AMP, QUANTITY OF THREE (3) J. MOTOR FUSE BLOCK, 3D- AMP K. NETWORK SWITCH, 5- ETHERNET PORTS L. PILOT LIGHT, 3DMM, PUSH - TO-TEST, QUANTITY OF FOUR (4) M. POWER DISTRIBUTION BLOCK N. POWER SUPPLY, 24VDC 0. SELECTOR SWITCH, 3DMM, 3 - POSITION, QUANTITY OF TWO (2) P. TERMINAL BLOCKS, AS NEEDED Q. TRANSFORMER, 48DVAC/12D, 2KVA R. TVSS, 480VAC S. UPS BATIERY BACKUP T. VENTILATION FAN W/ EXHAUST GRILL U. UL 698A LISTING 2. INPUTS/OUTPUTS DIGITAL INPUTS: GAS DETECTION SENSOR COMMON ALARM - UPPER LEVEL GAS DETECTION SENSOR COMMON ALARM - LOWER LEVEL UPPER LEVEL SCREEN IN LOCAL UPPER LEVEL SCREEN IN AUTO UPPER LEVEL SCREEN FORWARD UPPER LEVEL SCREEN REVERSE LOWER LEVEL SCREEN IN LOCAL LOWER LEVEL SCREEN IN AUTO LOWER LEVEL SCREEN FORWARD LOWER LEVEL SCREEN REVERSE SCREEN RUN STATUS (ON/OFF) SCREEN RUN STATUS (ALARM) MAKE UP AIR RUN STATUS (ON/OFF) MAKE UP AIR RUN STATUS (ALARM) EXHAUST FAN RUN STATUS (ON/OFF) EXHAUST FAN RUN STATUS (ALARM) GAS DETECTION PUSH - TO - SILENCE BUTION DIGITAL OUTPUTS: SCREEN RUN HIGH SPEED SCREEN RUN LOW SPEED SCREEN RUN REVERESE GAS DETECTION GREEN LIGHT ON GAS DETECTION RED LIGHT ON GAS DETECTION HORN ON ANALOG INPUTS: LEL CONCENTRATION - UPPER LEVEL H2S CONCENTRATION - UPPER LEVEL LEL CONCENTRATION - LOWER LEVEL H2S CONCENTRATION - LOWER LEVEL UPSTREAM LEVEL DOWNSTREAM LEVEL ANALOG OUTPUTS: INFLUcNT FLOW sAMPLoR CTHERNt1'1 GRIT R�MOVAL GbNfRiib PAN�L FIBER: SAGKWASH �OLDIN@ TANK BONTRIJl PANEL WET WEATHER FILT!:R BUILDING RtU CONTROL PER 1/0 LIST MDPA - 14 VIA NEW RADAR LEVEL SENSOR VIA NEW RADAR LEVEL SENSOR PACED OFI' INFLUENT FLOW --------------------------------------------------1 SCREEN CONTROL PANEL 48DV - 30 3HP TO BAR SCREEN ------------�----------------------- 1 I I . (�) E - STOf:/j'USH_BUTION HOA & FWDjJNR_ 1 ------------------------- : UPSTREAM NOTE: FIELD LOCATE CONTROL STATIONS DURING CONSTRUCTION WITH APPROVED SHOP DRAWINGS PRIOR TO INSTALLATION. MOUNT TO ALUMINUM UNISTRUT STAND. 1 RADAR LEVEL i SENSOR I I I I I I I I I I I I I UPPER I LEVEL 1 , §1 LOWER LEVEL CHANNEL INFLOW I I I I I I I I I 0 I CHANNEL OUTFLOW © SCREEN INTERCONNECTION SCHEMATIC NOT TO SCALE, FOR INFORMATIONAL PURPOSES ONLY, REFERENCE APPROVED SHOP DRAWINGS FOR INSTALLATION DETAILS PER MANUFACTURERS RECOMMENDATIONS. DOWNSTREAM RADAR LEVEL SENSOR HVAC SYSTEM SEQUENCE OF OPERATION 1. THE EXHAUST FAN AND MAKE - UP AIR UNIT ARE DESIGNED TO CONTINUOUSLY RUN AT 12 AIR CHANGES PER HOUR, PROVIDING 10D% MAKE-UP AIR DURING BOTH OCCUPIED AND UNOCCUPIED PERIODS. 2. THE MAKE- UP AIR UNIT IS EQUIPPED WITH A REMOTE CONTROL PANEL TO CONTROL THE BASIC OPERATION OF THE UNIT. THE PANEL SHALL CONTAIN THE FOLLOWING: a. SUMMER/OFF/WINTER SWITCH b. BLOWER LIGHT c. HEAT LIGHT d. DIRl'I' FILTER LIGHT e. FLAME FAILURE ALARM LIGHT f. REMOTE THERMOSTAT 3. DURING WARM WEATHER MONTHS, THE SUMMER/OFF/WINTER SELECTOR SWITCH WILL BE SET TO SUMMER. IN THIS POSITION, THE SUPPLY FAN IS ENABLED AND HEAT IS DISABLED. AIR WILL BE DELIVERED INTO THE SPACE AT THE OUTSIDE AIR TEMPERATURE. 4. DURING COLD WEATHER MONTHS, THE SUMMER/OFF/WINTER SELECTOR SWITCH WILL BE SET TO WINTER. IN THIS POSITION, THE SUPPLY FAN IS ENABLED AND HEAT IS ENABLED. WHEN THE OUTSIDE AIR TEMPERATURE IS BELOW THE HEATING INLET AIR SENSOR SETPOINT, THE GAS CONTROL AMPLIFIER IN THE UNIT SHALL MODULATE THE HEATING TO MAINTAIN THE SUPPLY TEMPERATURE SETPOINT ON THE REMOTE THERMOSTAT 5. THE SYSTEM SHALL PROVIDE BUILDING FREEZE PROTECTION BY DISABLING THE SUPPLY FAN IF THE SUPPLY AIR TEMPERATURE DROPS BELOW 35'F FOR 300 SECONDS. CYCLING THE FAN ENABLE WILL RESET THE TIMER. 6. INSTALL ALL EQUIPMENT PER NFPA 820, 10 STATES STANDARDS 61.13, AND THE INDIANA MECHANICAL CODE. GENERAL GAS DETECTION SYSTEM NOTES 1. MSA ULTIMA XSOOO SERIES OR ENGINEER APPROVED EQUAL 2. MINIMUM EQUIPMENT TO BE PROVIDED AND INSTALLED IS AS FOLLOWS: (2) LEL TRANSMITIER/SENSOR @ 6" - 12" FROM CEILING (2) H2S TRANSMITIER/SENSOR @ 3' A.F.F. (1) CALIBRATION KIT (1) CALIBRATOR 3. SYSTEMS TO BE INSTALLED IN UPPER AND LOWER LEVEL AS SHOWN. ±5' ±3' CEILING LEL/METHANr 24VDC FROM SCADA RTU OR 120V TO POWER SUPPLY BUILT INTO UNIT H2S FLOOR 4 WIRES DC + DC - 4 - 20mA METHANE 4 - 20mA H2S GAS SENSOR DETAIL (TYP. OF 2) NOT TO SCALE GRIT PUMP/PADDLE DRIVE LOCAL CONTROL STATION GRIT CLASSIFIER DRIVE MOTOR (1HP, 480V - 30) AND LOCAL DISCONNECT w/ I N/0 AUX. CONTACT FOR STOP CIRCUIT • •• • 1)-- -GRIT PUMP (7.5HP, 480V - 30) AND LOCAL DISCONNECT w/ 1 N/0 AUX. CONTACT FOR STOP CIRCUIT PADDLE ASSEMBLY DRIVE MOTOR (1 HP, 48DV - 30) AND LOCAL DISCONNECT w/ 1 N/0 AUX. CONTACT FOR STOP CIRCUIT GRIT CLASSIFIER LOCAL---!; CONTROL STATION GRIT FLUIDIZING - - -CJ--"lllilEQL...j SOLENOID VALVE GRIT CONTROL PANEL M ETHERNET TO SCADA ;,..l:lltllllmJ GRIT CLASSIFIER WASH---a�lilllllJ..I WATER SOLENOID VA L VE MDPA - 13 NOTE: FIELD LOCATE CONTROL STATIONS DURING CONSTRUCTION WITH APPROVED SHOP DRAWINGS PRIOR TO INSTALLATION. MOUNT TO ALUMINUM UNISTRUT STAND. GRIT INTERCONNECTION DIAGRAM NOT TO SCALE, FOR INFORMATIONAL PURPOSES ONLY, REFERENCE APPROVED SHOP DRAWINGS FOR INSTALLATION DETAILS PER MANUFACTURERS RECOMMENDATIONS. /,/, /, NOTE: GAS DETECTION RED LIGHT, GREEN LIGHT AND HORN IS TWO - WIRE CONTROL TO SCADA (l'l'P.) CONTROL WIRING IN /, CONDUIT TO SCADA PER 1/0 SCREEN LOCAL CONTROL STATION r-;fi ON ALUMINUM UNI-STRUT STAND u - -lNFLUENT SAMPLER CONTROL WIRING IN CONDUIT TO SCREEN CONTROL PANEL GRIT CLASSIFIER WASH WATER SOLENOID VALVE CONTROL WIRING IN CONDUIT TQ_Qlfil_CONTROL PANEL " Z 0 � � 0 � RED LIGHT ANO HORNIJ FOR GAS DETECTION WIRE IN CONDUIT TO SCADA PANEL NOTE: CONTROL WIRE FROM GRIT MOTOR DISCONNECTS NOT SHOWN FOR CLARll'I', FIELD VERIFY PER INTERCONNECTION DIAGRAM /, /, /, /, � /,Lil-- /, GRIT CLASSIFIER LOCAL CONTROL '== = ="-STATION ON ALUMINUM UNI - STRUT STAND PROPOSED GRIT PROPOSED 120/208V - 30 GAS DETECTION SYSTEM CONTROL WIRING IN CONDUIT TO SCADA PER 1/0 LIST I RED LIGHT AND HORN FOR GAS DETECTION WIRE IN CONDUIT TO SCADA PANEL /, PROPOSED- - -t,', HEADWORKS/SCADA CONTROL PANEL � 8 r------------------------------1 :i: C::: I I \It I I IV\ 8 � 5 ����� - lRcD & GR1'EN llGHf FOR GAS ilET.GTION W1Rr IN CONDUIT ro §leAIJA PANEL /, CONTROL PANEL 100A, PANEL "8'' ETHERNET TO SCADA PER 1/0 LIST CONTROL WIRING IN CONDUIT TO SCADA PER 1/0 LIST PROPOSED tXHAUST FAN MOTOR STARTrn /, -PROPOSED MAU�2 CONfROk l'ANcc 0 NEW HEADWORKS STRUCTURE UPPER LEVEL CONTROL PLAN . • • • • • < "·· SCALE: )I" = 1' - 0" • • • NOTE: GAS DETECTION RED LIGHT, GREEN LIGHT AND HORN IS TWO - WIRE CONTROL TO SCADA (l'l'P.) • • . . . ' • SCREEN LOCAL CONTROL STATION ON ALUMINUM UNI-STRUT STAND UPSTREAM RADAR LEVEL--------® • • • • • • . " • .. GRIT FLUIDIZING SOLENOID VALVE GRIT PUMP/PADDLE DRIVE LOCAL CONTROL STATION ON ALUMINUM UNI - STRUT STAND CONTROL WIRING IN CONDUIT TO SCREEN CONTROL PANEL ® .. • • .. SENSOR WIRED TO SCREEN CONTROL PANEL • ., ·• • ". . • • .. • " . . .. . . .. , Pr= ==== =!!:===IF� = = = � =a:i. =.c=F":' 7 ��ll===::f .:llc =;c�"--:cr-� ---:� --': ---: �·1:-'�" � . .• •" .. 4 ; • " 4 •• ·• •• • • • • ' • • .-- -RED LIGHT AND HORN FOR GAS DETECTION WIRE IN CONDUIT TO SCADA PANEL CONTROL WIRING IN CONDUIT TO SCADA PER 1/0 LIST • • • . . . ... . . • " . . " GAS DETECTION SYSTEM , . .. • .. . -, .... • DOWNSTREAM RADAR LEVEL SENSOR WIRED TO SCREEN CONTROL PANEL • • •• .. .. . . • NOTE: ALL CONDUITS IN HAZARDOUS LOCATIONS TO BE PVC COATED RIGID OR ALUMINUM, SEAL PER NEC. • • , . .. . . • . • . . . •• • • •• NOTE: CONTROL WIRE FROM GRIT MOTOR DISCONNECTS NOT SHOWN FOR CLARll'I', FIELD VERIFY PER INTERCONNECTION DIAGRAM •• . .. .� . • .. . . • • •• • • {. ' .' ,:· • •. • • • • . . • • • •• 0 NEW HEADWORKS STRUCTURE LOWER LEVEL CONTROLS PLAN SCALE: X" = 1' - o" ' • " .. REVISIONS 3/15/24 BID SET C2024 J\foiwe,;tern Enginet'r>. Inc. 80:'W<o>l Broadway Street P.O. Box 295 Loogootee. !ndi�nu 47553 DATE MARCH 2024 DESIGN A.F.B. DRAWN C.N.M. Q.C. CHECK W.A.E. PROJECT NUMBER 2020073-00 E3.03 110 OF 126 I Fll£ NUMBER I ••• Do Not Use Plan Previews for Take Off