Midwestern Engineers, Inc. Plan Preview

\1 0 w w w " 0 1l I = 0 ,o ' I �w a.� ,w � 0.. 1 N,. N'? N� 0 0 ,_ "' �g ! �l .. - ,o �� w -� 8w Cl.::::, " a. Q � a. i5 "" --. >U �(1--j oz o- 00 u .• �� % "' O\I < � CN Cl '°" fal , ro X � a. NEW CLARIFIER SCADA SYSTEM NOTES 1. THE CONTRACTOR SHALL UTILIZE THE OWNERS EXISTING SCAOA SYSTEM INTEGRATOR DEQ, INC. BY CONTACTING DONNIE QUALKENBUSH AT 812-525-8358 FOR SCOPE AND ANY QUESTIONS PRIOR TO BID. THE PROPOSED SCADA CONTROL PANEL SHALL INCLUDE, BUT NOT NECESSARILY BE LIMITED TO, THE FOLLOWING, A NEMA 4X S.S. ENCLOSURE B. CIRCUIT BREAKERS C. lVSS D. PANEL HEATER E. ALLEN BRADLEY COMPACTLOGIX REMOTE 1/0 F. FIBER OPTIC PATCH PANEL G. MANAGED NETWORK SWITCH FOR SCADA NETWORK H. 24VDC POWER SUPPLY I. H-0-A SELECTOR SWITCHES FOR RAS/WAS PUMPS J. DIGITAL DISPLAY FOR RAS/WAS PUMPS RUNNING K PILOT LIGHTS FOR RAS/WAS PUMPS RUNNING L. PILOT LIGHTS FOR RAS/WAS PUMPS VFD FAIL M. PILOT LIGHTS FOR RAS/WAS PUMPS SEAL LEAK N PILOT LIGHTS FOR RAS/WAS PUMPS HIGH TEMP 0. POTENTIOMETER FOR RAS/WAS PUPS HAND SPEED CONTROL P. PUMP PROTECTION RELAYS (PROVIDED BY PUMP MANUFACTURER) Q INTRINSICALLY SAFE BARRIER R CONTROL RELAYS S. TERMINAL BLOCKS T UPS BATTERY BACKUP U. LED INTERIOR CONTROL PANEL LIGHT BAR 2. INPUTS/OUTPUTS DIGITAL INPUTS, RAS/WAS WET WELL HIGH LEVEL RAS/WAS WET WELL LAG ON RAS/WAS WET WELL LEAD ON RAS/WAS WET WELL OFF RAS/WAS TOTALIZED FLOW CLARIFIER #1 RUN STATUS (ON/OFF) CLARIFIER #1 HIGH TORQUE CLARIFIER #1 HIGH TORQUE SHUTDOWN ALARM CLARIFIER #2 RUN STATUS (ON/OFF) CLARIFIER #2 HIGH TORQUE CLARIFIER #2 HIGH TORQUE SHUTDOWN ALARM RAS/WAS PUMP #1 H-0-A POSiTION RAS/WAS PUMP #1 HIGH TEMP RAS/WAS PUMP #1 SEAL LEAK RAS/WAS PUMP #2 H-0-A POSITION RAS/WAS PUMP #2 HIGH TEMP RAS/WAS PUMP #2 SEAL LEAK RAS/WAS PUMP #3 H-0-A POSITION RAS/WAS PUMP #3 HIGH TEMP RAS/WAS PUMP #3 SEAL LEAK HEAT TRACE FAIL WAS VALVE STATUS (OPEN) WAS VALVE STATUS (CLOSED) DIGITAL OUTPUTS WAS VALVE OPEN COMMAND RAS/WAS PUMP #1 RUN STATUS (ON/OFF) PILOT LIGHT RAS/WAS PUMP #1 RUN STATUS (ALARM) PILOT LIGHT RAS/WAS PUMP #2 RUN STATUS (ON/OFF) PILOT LIGHT RAS/WAS PUMP #2 RUN STATUS (ALARM) PILOT LIGHT RAS/WAS PUMP #3 RUN STATUS (ON/OFF) PILOT LIGHT RAS/WAS PUMP #3 RUN STATUS (ALARM) PILOT LIGHT ANALOG INPUTS, RAS VALVE - POSITION FEEDBACK RAS/WAS WET WELL LEVEL RAS/WAS INSTANTANEOUS FLOW RAS/WAS PUMP #1 POTENTIOMETER RAS/WAS PUMP #2 POTENTIOMETER RAS/WAS PUMP #3 POTENTIOMETER ANALOG OUTPUTS, RAS VALVE CONTROL - POSITION COMMAND FIBER, CHEMICAL FEED BUILDING EXISTING WWTP CONTROL BUILDING RTU CONTRACTOR TO PROVIDE AND INSTALL LED OUSK TO OAWN LIGHT FIXTURE ON 1):\" ALUM. CONDUIT APPROX. 8' ABOVE GRATING ASLO INSTALL WEATHERPROOF SWITCH .AND CONVENIENCE GFCI RECEPTACLE IN CAST ALUMINUM BOX w/ IN USE STYLE METAL COVER (WIRE 0 120V-1< IN CONDUIT TO CLARIFIER SCAOA PANEL) t,'2:. 5!'Jt,;1c�---l):\" RIGID DIGITAL READOUT FOR WETWELL LEVEL, ALUMINUM CONDUIT PRECISION DIGITAL MODEL #PD765-6R3-10 IN NEMA 1 STEEL ENCLOSURE OVERSIZED NEMA 4X S.S. ENCLOSURE w/BACKPLANE 36"Wx48"Hx12"D -SQ.O MLO, LOAD CENTER w/ TWELVE 20A-1P SPACES, 30A, 120V-1¢ IN NEMA 1 ENCLOSURE CONV. RECEPTACLE---� �r;:l'l ::::::::�::::$'!;=;'f'E ===i'l;48f--ALUMINUM UNISTRUT LIGHT SWITCH-------t-1+·� e----4"x4" ALUMINUM ANGLE ANCHORED TO CONC. WALL RAS/WAS REMOTE -----+--+t-- l□ D □ HEAT TRACE CONTROLLER IN TRANSMITTER READOUT NEMA 4X S.S. ENCLOSURE MOUNTED TO BACKPLANE (WIRE 12ov-10 WITHIN DIGITAL CONTROL IN CONDUIT CLARIFIER SCADA PANEL) , TO CLARIFIER SCADA PANEL - - LEVEL SIGNAL WIRING---+-1--+t-tt--t+--il (2) #12 THWN w/ (1) #12 CU. GND. OUTPUT IN CONDUIT TO RADAR TO NEMA 4X S.S. JUNCTION BOX, THEN SPLIT TO EACH CLARIFIER IN 1" CONDUIT DIGITAL AND ANAL o,c'f::::===-. i°'t"'�IHl:---h-ir-- 1 F�=i---1=��wiRE 12ov-1• IN CONDUIT CONTROLS TO RAS/WAS • • • TO CLARIFIER SCADA PANEL JUNCTION BOX FIBER IN CONDUIT T0 --�--11 CHEMICAL FEED BUILDING __:_120V-1¢ (B-23) ____:_120V-10 LIGHTS/REC TO ' • • RAS/WAS AND CLARIFIERS NOTE, SOME CONDUITS MAY NOT BE SHOWN FOR CLARITY CLARIFIER SCADA PANEL DETAIL NOT TO SCALE GENERAL HEAT TRACE NOTES I THE CONTRACTOR SHALL ORDER THE HEAT TRACE CABLING TO LENGTH ONCE THE CLARIFIER PIPES INDICATED ARE INSTALi_ED AND LENGTHS CAN BE DETERMINED PROVIDE AND INSTALL WITH ALL REQUIRED TAPING, STRAPPING, ELEXANT 401Oi CONTROLLER w/ SS. ENCLOSURE, END SEALS, POWER KITS, CONNECTION/JUNCTION/PULLBOXES, THERMOSTATS, TERMINATIONS AND 5BTVI-CT HEATING CABLE ON 6" PIPE, 8BTV1-CT HEATING CABLE ON 14" PIPE, CABLE TO EXTEND 42" BELOW GRADE THEN BACK UP WITH END SEAL ABOVE GRADE, PER MANUFACTURERS RECOMMENDATIONS AS REQUIRED FOR FULLY FUNCTIONAL SYSTEM 2. THE CONTRACTOR SHALL MEGGER TEST THE HEAT TRACE CABLING PER THE MANUFACTURERS RECOMMENDATIONS AFTER IT IS INSTALLED TO ENSURE NO DAMAGE WAS DONE DURING CONSTRUCTION. 3. THE HEAT TRACE DESIGN WAS COMPLETED BY RELCON, WHILE IT IS NOT REQUIRED IT IS RECOMMENDED THAT THE CONTRACTOR CONTACT JACK HOLMES AT (317) 842-0505 FOR PRICING PRIOR TO BID. ' A ' ' > ALUMINUM ANGLE WELDED TO ALUMINUM BASE PLATE r (4) Y , " STAINLESS STEEL / ALL-THREADS IN CONCRETE , ��--- •4"x4"�" . l'•it:: ⇒ l<-i� ALUM. ANGLE ' _L --.½" ALUM. • '?---- BASE PLATE 0 0 I----' PANEL "'" AMPERES Ml OMAIN CONNECTION Cl t'iRIE I E8 SCbDb ebb!EI LOCATION BASE DETAIL CSP 1?n VOLTS 7>WIRE CIRCUIT ITEM FEED WIRE NO. SIZE 1 SCADA REMOTE 1/0 12 3 CONVENIENCE RECEPTACLE 12 5 LIGHTS 12 7 SPARE 12 9 SPARE 12 11 SPARE 12 1PHASE KAIC AMPS POLE 20 1 20 1 20 I 20 1 20 I 20 1 CU. BUS POLE A B A B A B 1 1 1 I 1 I I , JL - I . I ' ' -------1 SlJREACEMOUNTING S.EL AMPS WIRE SIZE NOT TO SCAI_E CIRCUIT ITEM FEED NO 20 12 MAG MITER 2 20 12 20 12 20 12 20 12 20 12 1 HEAT TRACE CONTROLLER 4 ct.£��;: --- CONTRACTOR TO PROVIDE AND INSTALL LED OUSK TO SPARE SPARE SPARE SPARE W4< I I I , 6 8 10 12 r• \___j DAWN LIGHT FIXTURE ON 1):\" ALUM. CONDUIT APPROX. 8' ABOVE GRATING ASLO INSTALL WEATHERPROOF SWITCH AND CONVENIENCE GFCI RECEPTACLE IN CAST ALUMINUM BOX w/ IN USE STYLE METAL COVER (WIRE 120V-10 IN CONDUIT TO CLARIFIER SCAOA PANEL) J J J -+- -+-+--- 480V NON-FUSIBLE DISCONNECT IN NEMA 4X SS. ENCLOSURE (TYP.), WIRE INTERLOCK TO VFD 4"x4" ALUMINUM- ---l ANGLE / INSTALL CLASS 1, DIV. I / GROUP O RATED CABLE DIGITAL CONTROL TO CLARIFIER SCAOA PANEL ANALOG CONTROL TO CLARIFIER SCAOA PANEL V GROMET FOR INCOMING CABLE F=�!c===f�;:;:;;�:;� / ..,...--INSTALL CABLE GRIPS JUNCTION BOX / _L,,./ TO SUPPORT CABLE OUT w/ VENT // OF PULL BOX (TYP ) VENTED ALUMINUM CABLE GUARD w/ ACCESS COVER 480V TO PUMP #1---- 480V TO PUMP #2-- -�-11 I----SEAL FAIL & HIGH TEMP TO PUMP #1 11- - -SEAL FAIL & HIGH TEMP TO PUMP #2 n-----SEAL FAIL & HIGH TEMP TO PUMP #3 II----- - HIGH LEVEL AND LOW LEVEL ' 480V TO PUMP #3-------jl WET WELL LEVEL --------1 JUNCTION BOX DETAIL NOT TO SCALE / CONTRACTOR TO PROVIDE AND INSTALL LED DUSK TO DAWN LIGHT FIXTURE ON 1):\" ALUM. CONDUIT APPROX. 8' ABOVE GRATING ASLO INSTALL WEATHERPROOF SWITCH AND CONVENIENCE GFCI RECEPTACLE IN CAST ALUMINUM BOX w/ IN USE STYLE -" METAL COVER (WIRE 120V-1¢ IN CONDUIT TO CLARIFIER SCADA PANEL) PROVIDE ANO INSTALL 480V, 30A-3P NON-FUSED DISCONNECTS IN NEMA 4X S.S. ENCLOSURE. PROVIDE SLAB MOUNTED UNISTRUT STAND FOR DISCONNECT, STAINLESS STEEL HARDWARE SHALL BE USED FOR INSTALLATION RADAR LEVEL TRANSMITTER TO CLARIFIER SCADA PANEL VIA JUNCTION BOX (VEGA WL61) [v - 1 ' ,t, I • 1 1l� J " ' L -, l .• . •. 'T 1 J '' -·+ ' ---CONTINUOUS HINGED, NEMA 4X S.S., VENTED JUNCTION BOX. SIZED BY CONTRACTOR PER NEC fl +---- CLARIFIER SCAOA PANEL, SEE DETAIL THIS SHEET I ' - WET WELL I VALVE PIT f----fLOW METER CABLING IN CONDUIT TO TOTALIZER 1--+---UNISTRUT MOUNTED TO CONCRETE WALL w/ STAINLESS HARDWARE L ' I ' MAGNETIC 11 - ,- I �� f1-: FLOW METER \ I• , 'HIGH LEVEL u , , ,li _:a� -· ! • FLOAT i 1/,J 1 1 J� :ttP11111 , 11 2 1, -� "T' e_ • m .- !)- :Bl .- li� uJ:. -� IT" I l � � i' � LA G�N � , : J l, [ J- :�-�--�· .�· ·�F_'_· -------- · ·�.---r1 i �] '--,- , • . FLOAT it . I , ---'--�' -_-.,..,,---'-' __ ,-----�--"--"- -- -----:. ·'· SEAL LEAK & HIGH TEMP TO - � , , • CLARIFIER SCADA PANEL VIA r: 0 JUNCTION BOX (TYP..OF 3) ' ''LEAO ON ·-=/ I, I l - : ',-. r' ·•-·- - , ' ·' 101 ' v / :. j i J_ ' .. , ,, ... ,• .... .____._____...____,_______' (3) 15HP 480V-30 21 FLA - ·.•· ' ' NOTE, STATION TO MAINTAIN LEVEL VIA RADAR LEVEL SENSOR UNDER NORMAL OPERATION, FLOATS ARE BACKUP. t FINAL CLARIFIER / FLOW SPLITTER BOX and RAS/WAS PUMP STATION - ELECTRICAL SECTION SCALE, 1/4" = 1 '-0" • u ::: - REVISIONS BID SET © 202! Midwc,1�n1 Engineer,;. Inc. 802 IVt'i\l Broadw:oy S1ri�l P.O. llox !9.'i Loogoot<:c. !ndi"nn 47553 DATE SEPT. 2021 DESIGN A.F.B DRAWN C.N.M. Q.C. CHECK R.D.W. PROJECT NUMBER 2015078-01 E3.02 107 OF 11 4 I Fllf NUMBER I 41965 Do Not Use Plan Previews for Take Off